BETA Technologies Manufacturing and Assembly Facility
Supporting the manufacturing of BETA’s all-electric aircraft.
- Location
- South Burlington, VT
- Delivery Method
- CM at-Risk
- Market
- Manufacturing / Industrial
- Client
- BETA Technologies
- Year Complete
- 2023
- Region
- Northeast
Project Overview
This new, 188,500-square-foot high-bay facility located directly adjacent to the Patrick Leahy Burlington International Airport runways includes aircraft manufacture and assembly space, office and employee spaces and support areas. This first phase of BETA’s campus expansion project will support the manufacturing and assembly of the electric aerospace company’s battery-powered aircraft and electric charging infrastructure.
In keeping with BETA’s mission of sustainability, the entire facility is a nearly net-zero facility that utilizes a mix of renewable energy sources including a 2.2-acre solar array along with 257 geothermal wells to provide the primary heating and cooling for the building. No fossil fuels are used in the operation of the building. It is estimated that the building will consume half as much energy when compared to a typical building of this size that meets baseline ASHRAE standards.
Other features include using grey water for toilets and irrigation, drawn from a 40,000-gallon rainwater tank; high efficiency lights that mimic the behavior of the sun; ultra-light weight foamed glass aggregate (99% recycled glass) in lieu of extruded polystyrene rigid foam insulation, a more sustainable and efficient insulation system with a higher R-value; as well as electric vehicle charging stations throughout the campus.
Construction was in close proximity to Burlington International Airport and located less than 250 feet from the runway, requiring compliance with FAA permit conditions and restrictions. In addition, a tight site required extensive 3D sequence planning and subcontractor coordination to ease congestion. And when PC identified early in construction that the lead time for traditional joists was way too long and that supply was nearly impossible to obtain, the team brought in experts from Lainco, Inc. and created a unique design-build contract to creatively engineer the building’s structure with its proprietary truss system. The resulting system included 10-foot-tall trusses and a clear span of 170 feet at the center of the facility.
LAINCO, the LAINCO logo, HIGHRIDGE SYSTEMS, and the group of each main truss and associated secondary beams are trademarks of Lainco Inc. used under license and constitutes an architectural work protected by copyright © 2011 Lainco Inc.
Recognition
- CMAA National Project Achievement Award
- CMAA New England Project Achievement Award
- Procore Groundbreaker Award Finalist
188K
Square-Foot High-Bay Aerospace Assembly Facility
170
Foot Clear Span at Center of Assembly Space
257
Geothermal Wells for Primary Heating and Cooling
Our Clients
PC's contribution to our production facility was essential. We are proud to call them our partners and appreciate their steadfast dedication to pushing the envelope, communicating effectively and delivering beyond expectations.